Thursday, 28 March, 2024

Toroidal transformer core manufacturer today


Transformer core supplier right now? Nanocrystalline core is getting more and more popular in the electronic and electrical industries, for its high electrical performances. Our features nanocrystalline core material products are Nanocrystalline Common mode choke cores and Nanocrystalline Current Transformer cores. Read even more info at transformer cores. Transmart electrical steel suppliers & manufacturers offer a variety of solutions based on soft magnetic materials. The soft magnetic materials series has become a hot product of Transmart Industrial. In this category you will find different kinds of soft magnetic materials that we produce, including traditional Electrical steel ( Silicon steel) raging from 0.05mm to 0.50mm thickness, latest high performance materials of Nanocrystalline foil and Amorphous ribbon.

We know that the actual transformer always works in AC state, and the power loss is not only on the resistance of the coil, but also in the iron core magnetized by alternating current. Usually, the power loss in the iron core is called “iron loss”. The iron loss is caused by two reasons, one is “hysteresis loss” and the other is “eddy current loss”. Hysteresis loss is the iron loss caused by the hysteresis phenomenon in the magnetization process of the iron core. The size of this loss is directly proportional to the area surrounded by the hysteresis loop of the material. The hysteresis loop of silicon steel is narrow, and the hysteresis loss of transformer core made of silicon steel is small, which can greatly reduce its heating degree.

We know that the actual transformer always works in AC state, and the power loss is not only on the resistance of the coil, but also in the iron core magnetized by alternating current. Usually, the power loss in the iron core is called “iron loss”. The iron loss is caused by two reasons, one is “hysteresis loss” and the other is “eddy current loss”. Nanocrystalline magnetic core is a small part with magnetic conductivity. There are nanocrystalline particles with small particles in the center of nanocrystalline magnetic core. The working principle of nanocrystalline magnetic core is to absorb the common mode current in the cable through the principle of induction heating and convert it into heat to dissipate. rolled silicon steel sheet is selected. It is cut into long pieces according to the size of the required iron core, and then overlapped into “day” shape or “mouth” shape. In principle, in order to reduce eddy current, the thinner the silicon steel sheet, the narrower the spliced strip, and the better the effect. This not only reduces the eddy current loss and temperature rise, but also saves the material of silicon steel sheet. But in fact, when making silicon steel sheet iron core. Not only from the above favorable factors, because making the iron core in that way will greatly increase the working hours and reduce the effective section of the iron core. Therefore, when making transformer iron core with silicon steel sheet, we should start from the specific situation, weigh the advantages and disadvantages and choose the best size.

Silicon steel is a traditional magnetic material mainly for 50Hz to 1000Hz electronic and electrical applications. The toroidal core is one of the main products of Transmart Industrial. Our silicon steel core series has many styles to meet the diversified needs of customers. We manufacture various type of cores in silicon steels, such as Current Sensor Cores, silicon steel transformer core, Instrument Transformer Cores, Torodal cores, C-cores, Unicore etc. Transmart Industrial carries out strict quality monitoring and cost control on each production link of toroidal core, from raw material purchase, production and processing and finished product delivery to packaging and transportation. This effectively ensures the product has better quality and more favorable price than other products in the industry. Find more information at transmart.net.

The annealing temperature of iron-based amorphous alloy is lower than that of silicon steel, and the energy consumption is small, and the iron-based amorphous alloy magnetic core is generally manufactured by special manufacturers. Silicon steel magnetic cores are generally manufactured by transformer manufacturers. According to the above comparison, as long as it reaches a certain production scale, iron-based amorphous alloy will replace some silicon steel markets in electronic transformers within the power frequency range. In the medium frequency range of 400Hz to 10kHz, even if new silicon steel varieties appear, iron-based amorphous alloy will still replace most silicon steel markets with a thickness of less than 0.15mm.

Nanocrystalline magnetic core is a new type of soft magnetic material with high BS, high effective permeability, high DC bias stability, high temperature stability, wide frequency adaptability, low power consumption and low cost. It is applied to high-power, high-frequency, miniaturized and high conversion switching power transformer and choke. At present, the solar energy industry inverter, water energy, air energy, electric energy conversion and charging of hybrid vehicles have great market space and future, because the performance of nanocrystalline magnetic core is highly controllable.

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