Spring seals provider today: Before examining how mechanical seals function it is important to understand other methods of forming this seal. One such method still widely used is Gland Packing. Gland packing is a braided, rope like material that is packed around the shaft – physically stuffing the gap between the shaft and the pump housing. Gland packing is still commonly used in many applications, however increasingly users are adopting mechanical seals for the following reasons; The friction of the shaft rotating wears away at the packing over time, which leads to increased leakage until the packing is adjusted or re-packed. The friction of the shaft also means that packing also needs to be flushed with large volumes of water in order to keep it cool. Packing needs to press against the shaft in order to reduce leakage – this means that the pump needs more drive power to turn the shaft, wasting energy. Because packing needs to contact the shaft it will eventually wear a groove into it, which can be costly to repair or replace. See additional details on o ring manufacturers.
Mechanical seals often need to be used in chemical applications. When confronted with some harsh chemicals, mechanical seals containing elastomers made of Viton, Kalrez or Chemrez can’t hold up. Because PTFE (polytetrafluoroethylene)or as most people know it Teflon ® , has a 0-14 ph range it usually will hold up. Like most materials every choice has an up and a down side. Because PTFE will handle most chemical applications, chemical attack is no longer an issue. One the down side PTFE wedges can cause fretting of your sleeve or shaft if you have not hard surfaced your shaft or sleeve (plasma coating). The stationary element of your seal will require a PTFE gasket. It’s not much good to have a PTFE on the rotary and then use an elastomer on the seat. We have seen it done, and because it is a static application some have gotten away with it, but it is not recommended. Most commonly the seat will be a L-shaped or Clamped mount style to allow space for a PTFE gasket to be used as the secondary sealing element.
Key points of engineering mechanical seal design: Select a reasonable sealing scheme, focusing on the above requirements. First of all, the dustproof performance must be good. More than 80% of the failures of the hydraulic system are directly or indirectly derived from the stains in the system. Choose the best seals For seals of the same structure, the product quality of each company varies greatly. On the whole, the quality of large foreign seal companies is relatively stable, but the probability of encountering fakes is too high. Sometimes the so-called direct supply is not reliable. In terms of domestic seals, most of them are not very good, but at present, some manufacturers’ products have been chasing or even surpassing imported products, with stable and reliable quality, such as tetrafluoroethylene and rubber seals produced by Damson Sealing.
It is ideal for single-acting sealing of reciprocating piston rods or pistons with a wide operating pressure range of up to 20 MPa. The operating temperature range is also wide from -200°C to + 250°C. It has a diameters range from 3 mm to 1600 mm and a working speed of 5 m/s. The seal has a low coefficient of friction and the friction between the contact faces is minimal among all seal types. Moreover, the contact pressure between the mating surfaces is low. It can work without lubrication and is very wear resistant. And it has a long service life.
The gasket made by DMS SEALS is uniquely mechanical and thermally stable and it has excellent oxidation resistance. Compared with other thermoplastics, it can be applied to components such as valves and bushings, with higher wear resistance, higher mechanical properties and thermal fatigue resistance. At the same time, it has excellent oil resistance (alkane oil), heat resistance, water resistance, aging resistance, air tightness and excellent adhesion. It is commonly used in media such as water, oil, and natural gas.
Wiper seals are utilized to remove contaminants like moisture, soil, and dust. Some wipers or even scrapers possess a secondary lip utilized to catch any oil which might have bypassed the major seal. The secondary lip can also get rid of any bonded contaminate in the pole surface. These kinds of wipers are usually called double-edged wipers. Metallic scrapers could be used for sub zero temperature software and especially arduous software where foreign substances can deposit the pole.
Influence of flange form: Different flange forms require different gaskets. Smooth-faced flanges are generally only used for low pressure, with soft thin gaskets; under high pressure, if the strength of the flange is sufficient, smooth-faced flanges can also be used, but thick soft gaskets should be used, or inner belt reinforcement should be used. Wound gasket for ring or reinforcement ring. In this case, metal gaskets are also not suitable, because the required pressing force is too large, resulting in large deformation of the bolts, making the flange difficult to seal. If a metal gasket is to be used, the smooth surface should be reduced to reduce the contact area with the gasket. In this way, under the condition of the same bolt tension, the compressive stress of the reduced narrow smooth surface will increase.
DMS SEALS is a technology enterprise which specialized in the production of seals, the development of seals material and the solution of the sealing of special working condition. We own 120 staffs which including 70 middle and senior technicians. Our factory covers more than 10000 square meters which including 8000 square meters for the workshop. Our production equipment and test equipment are on leading level in the same industry. We are the one of the biggest enterprise who specialized in manufacturing and developing seals in China. We have long time cooperation and communication with many universities and research institutions at home and board. Discover extra info on https://www.dmsseals.com/.
DMS Seals is a scientific and technical mechanical seal manufacturer and oil seal supplier specializing in seal production, sealing material development, and the conception of sealing solutions for special working conditions. We have 120 employees, including 70 senior technicians. DMS Seals has a number of invention patents and leading production processes. The R&D team is able to design and develop Rubber Seal & Hydraulic Seals for various mechanical sealing systems under complex conditions. We have already passed the certification of ISO 9001 and TS 16949.