Flow meter device manufacturer by Kaidi86: Radar level meter adopts non-contact measurement, and has the advantages of high measurement accuracy, not affected by process conditions, easy to install and easy to maintain, so it is widely used in offshore oil platforms in recent years. Today, we would like to take you through several actual cases in offshore oil platform to understand the reasons and solutions of the radar level meter’s measurement value jumping. The first case was an oil field where the radar level meter in the left crude tank jumped to full scale several times during production. A sealed metal cover was used to cover the main body of the sensor, and during the test, it was found by connecting the radar level transmitter that the closed metal cover would result in more false signals throughout the measurement range, and the overall noise line would rise. See additional details at flow meter manufacturer.
Remote Accessibility – Industrial processes often span across intricate and complex facilities. IIoT radar sensors grant operators and engineers the ability to access data remotely eliminating the need for physical proximity to the sensor. This functionality simplifies troubleshooting, reduces response times to irregularities and minimizes periods of inactivity. Predictive Maintenance – One of the advantages of IIoT-enabled radar sensors is their capability to anticipate maintenance requirements. By analyzing data patterns these sensors can forecast when maintenance or calibration will be necessary, allowing for intervention before problems escalate. This predictive maintenance feature significantly improves equipment reliability and lifespan.
Measurement accuracy, the accuracy of ordinary radar is generally ±10mm, and the accuracy of precision radar is ±3mm. Selection according to the actual needs of production. Range, according to actual needs, choose the antenna size. Note that the actual range is reduced in complex environments. Antenna type and antenna size, the larger the antenna size, the larger the measured range and the stronger the anti-interference ability. The antenna types of radar level gauge are rod type, bell mouth type, paraboloid and so on.
Measuring principle of radar water level meter: The radar level gauge adopts the working mode of transmitting-reflecting-receiving. The electromagnetic wave emitted by the antenna is reflected by the surface of the measured object and then received by the antenna. After measuring the distance from the water surface to the radar antenna, the elevation of the water surface can be calculated according to the elevation of the radar antenna. The radar water level meter adopts pulse wave technology with low power consumption. It can be powered by two-wire 24 VDC, 485 interface output, or can be directly powered by 12 VDC, SDI-12 interface output, with high accuracy and wider application range.
The performance of any level technology relative to instrument induced errors, calibration nuances, and vulnerabilities to process dynamics can have an immediate and adverse impact on fuel consumption. Seamless response to changes in demand and reducing maintenance associated with the instrumentation or damage to hardware are residual benefits that have their own financial ramifications; these aspects should also be considered when implementing any technology. In addition to the “open” or deaerating feedwater heater, the more common shell and tube heat exchangers/condensers can be found in larger scale steam generation cycles where their costs are offset by gains in thermal efficiency. The effectiveness of a shell and tube heat exchanger in transferring energy is contingent, barring hardware anomalies, on accurate level control.
Secondly, in cement production, material level measurement encountered another difficulty is strong dust interference, especially pneumatic conveying powder silo, dust flying when feeding, low visibility, laser level meter and high energy ultrasonic level meter can not be measured, although radar level meter at this time can receive part of the surface echo. But the echo signal was also weakened. In addition, due to the uneven surface of the radar echo is refracted, will also lead to the existence of radar echo; In addition, there are some conditions from the bottom to the bin inflation, so that the material surface loose, material level measurement is more difficult.
As one of the most professional magnetic level indicators manufacturers in China,Guangdong Kaidi Energy Technology Co., Ltd. provides customized solutions for a range of industrial automation process applications,such as mechanical float level indicator.We specialized in radar level gauge, fork type level switch,etc. These were implemented successfully, and KAIDI magnetic level gauge manufacturers products,such as radar level meter, magnetic level indicators, can be used in many different industries such as food & beverage, water, energy, pharmaceutical etc. Discover more info on kaidi86.com. Kaidi Energy is a level gauge manufacturer which more than 20 years of industrial automation experience.
Thermal interference. During the operation of the thermal power plant, its thermal equipment will generate a lot of heat, causing changes in the surrounding instruments and ambient temperature. This is what we call thermal interference. These disturbances can affect the components of the magnetrol radar level gauge and further create problems such as inaccurate measurements. Light interference, light interference mainly exists in semiconductor components. Many components used to control instruments are made of semiconductor materials whose conductivity changes under the influence of light. This will affect the normal use of the radar level gauge.
Working principle: Working principle of radar level gauge: UHF electromagnetic waves are transmitted to the liquid level of the container under test through the cable or antenna. When the electromagnetic wave touches the liquid level and is reflected back, the instrument detects the time difference between the initial wave and the echo, thereby calculating the liquid level height. Select guided wave radar or airborne radar according to the dielectric constant and measurement length of the measured medium.
KD-UZC-E type magnetic-sensitive electronic two-color level meter is made of high-quality stainless steel and imported electronic components. The display part adopts high-brightness LED two-color light-emitting tube, which forms a columnar display screen. The level of the measured liquid level is displayed through the red and green changes of the LED light column. High display brightness, long visual distance, clear ruler, large display Angle, adjustable brightness, the product is more visual, intelligent and other characteristics.