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What are the uses of a decanter centrifuge? Apparently, decanter centrifuge manufacturers are shocked by how far we can go with supplying them with high-quality parts that are hollow and uniform. Superior decanter components are centrifugally cast with high-grade stainless steel, which resists corrosion, contamination, and high maintenance. Unlike other metals, centrifugally cast stainless steel features an even, defect-free grain, with no porosity to block leaks. Centrifugal casting decanter parts are typically high-strength, long-lasting, and highly reliable. Centrifugal casting decanter centrifuge parts have apparent advantages over forgings and welded sleeves.
This drive system can not only maintain the hydraulic system to withstand high torque, but also achieve more precise differential speed and minimize or even eliminate peak starting current and vibration. Specifically, when starting the centrifuge, the screw is first started, which can eliminate any residual substances that may have been left during the previous operation and avoid the possibility of large startup vibrations caused by uneven distribution of residues during the rotary drum startup; At the same time, when shutting down the machine, first reduce the speed of the rotary drum, and then continue to discharge residual substances from the machine through the screw. This system, which drives the drum and screw separately and independently, can also start the screw separately when the machine is blocked, and discharge residual substances that remain inside the machine at low speeds, thereby simplifying the maintenance and repair process.
The fundamental principles of operation for the 2 phase decanter centrifuge and 3-phase Shenzhou Machinery decanter centrifuges are identical to those of the horizontal decanter centrifuge. To separate substances with different densities, the equipment uses a high-speed rotating assembly to create an acceleration inside the bowl that is thousands of times stronger than gravity. Then, the relative motion between the bowl and the screw is generated by the differential gearbox, allowing for the separation of the substances. In contrast, 3 phase decanter centrifuges use centripetal pump technology to achieve solid-liquid-liquid three-phase separation, as opposed to Shenzhou Machinery 2-phase centrifuges, which are utilized for solid-liquid two-phase separation and discharge the solid slag and separation liquid from an opening at the bottom of the equipment collection box. Under the pressure of the centripetal pump, the heavy liquid phase is discharged through the flow outlet on the impeller. In contrast, gravity sends the solid slag and light liquid phase down from the bottom opening of the equipment collection box.
Deciding on a decanter centrifuge for laboratory use, particularly among 2-phase and 3-phase centrifuges, calls for a deep understanding of the lab’s desires. This relies on the knowledge to be processed, desired efficiency, area constraints, and budget. 2-phase decanter centrifuges are versatile because they separate solids from liquids without problems. But, 3-phase models, which separate immiscible beverages and solids, are exceptional for complex separations. This guide provided the necessary information regarding decanter centrifuges and their basic features, workings, and evidence comparison. Two immiscible liquids or a liquid and solid can be separated using the two-phase centrifuge. The separation happens automatically and in real-time, without human intervention. Environmental protection, sewage treatment, the chemical industry, food processing, fermentation, medicine, and mining metal and non-metal minerals are just a few of the many applications for two-phase centrifuges. See additional details on https://www.lnszjx.com/.
The structure and working principle of a Decanter centrifuge – The Decanter centrifuge relies on the density difference between solid and liquid phases, and under the action of centrifugal force, accelerates the settling speed of solid particles to achieve solid-liquid separation. There is a conical section designed in front of the drum, which rotates at a set speed according to the different properties of the material. The material rotates at the design speed on the inner wall of the drum, forming a concentric liquid layer along the drum shell, called the liquid ring layer. The solids contained in the material are deposited onto the wall of the drum under the action of centrifugal force, and then the dry material is pushed out of the drum through spiral operation. The operating speed of the drum directly determines the separation factor, while the speed difference of the screw directly affects the solid moisture content transported outside the drum. It has a direct impact on processing capacity, residence time, and solid discharge.